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Adi Noegroho
"Cadangan bijih mangan kadar rendah di Indonesia cukup besar, namun cadangan bijih mangan tersebut tidak dapat dimanfaatkan secara optimal karena rendahnya rasio Mn/Fe.Sehingga diperlukan penelitian untuk mempelajari metode benefiasi guna meningkatkan rasio Mn/Fe, menggunakan bijih mangan kadar rendah dari Kabupaten Tanggamus (MnO=15.30%, rasio=0.91) dan kabupaten Jember (MnO=28.66%, rasio=1.39) supaya bisa dijadikan bahan baku dalam pembuatan FeMn menggunakan SAF.
Penelitian benefisiasi bijih mangan kadar rendah dimulai dengan melakukan fraksinasi untuk mendapatkan ukuran butir 841-420 μm, 420-250 μm dan 250-177 μm kemudian dilakukan proses pemisahan gravitasi untuk menghasilkan concentrate dan tailing yang akan digunakan sebagai bahan baku untuk reduction reduction roasting. Proses reduction roasting dilakukan dengan variasti suhu 500°C, 700°C dan 900°C serta variasi waktu reduction roasting 30, 60, 90 dan 120 menit dan kemudian dilakukan proses pemisahan secara magnetic. Material non magnetik yang menghasilkan peningkatan rasio Mn/Fe paling optimum akan dilakukan proses briketisasi untuk digunakan sebagai bahan baku pembuatan FeMn menggunakan SAF.
Pengaruh variasi temperatur dan waktu reduction roasting memberikan hasil rasio Mn/Fe optimum 6.11, pada partikel non magnetik ukuran 841-420 μm dengan suhu reduction roasting 700°C selama 60 menit. Proses reduction roasting juga menyebabkan munculnya fase baru seperti Hausmanite (Mn3O4), Manganosite (MnO), Fayalite (Fe2SiO4) dan Phlogopite (KMg3(AlSi3O10(OH)2), akibat proses perubahan fase pada bijih mangan. Fase mineral tersebut muncul pada reduction roasting variasi waktu 60 menit, 90 menit dan 120 menit, serta muncul pada variasi suhu 500°C, 700°C dan 900°C.
Pada pengujian dalam SAF digunakan basisitas berdasarkan stoichiometri dengan nilai 1.17, 1.32, 1.15 dan basisitas referensi hasil penelitian Bobby et al, 2015, dengan nilai 0.7. Penggunaan basisitas 0.7 menghasilkan kenaikan berat metal dan menurunkan berat terak pada saat diproses dalam SAF. Selain itu basisitas stoichiometry hanya menghasilkan ferromangan dengan Mn=35.47% dan basisitas referensi 0.7 menghasilkan Ferromangan dengan Mn=60%.
Hasil penelitian ini menunjukkan bahwa peningkatan rasio menggunakan benefisiasi bisa mencapai rasio 6.11. Sedangkan proses pembuatan FeMn dengan menggunakan bijih mangan kadar rendah pada submerged arc furnace bisa menghasilkan kadar Mn 60% dengan kontrol pada basisitas untuk mengurangi volume terak, meningkatkan berat logam dan menaikkan kadar Mn.

Low grade manganese ore reserves in Indonesia is quite large, but manganese ore reserves can not be used optimally because of the low ratio of Mn / Fe.In that case, research is needed to study the methods of benefiasiation to increase the ratio of Mn / Fe, using low grade manganese ore from Tanggamus ( MnO = 15.30% ratio = 0.91) and Jember (MnO = 28.66%, ratio = 1.39) that can be used as raw material in the manufacture of FeMn using SAF.
Research for beneficiation of low grade manganese ore started by fractionation to obtain the grain size of 841-420 μm, 420-250 μm dan 250-177 μm then performed meja getar process to produce the concentrate and tailings to be used as ingredients raw for reduction roasting. Reduction roasting variety process carried out with a temperatur of 500 °C, 700 °C and 900 °C and roasting time variation of 30, 60, 90 and 120 minutes and then a magnetic separation process. Non-magnetic material that produces an increase in the most optimum ratio of Mn/Fe will be used into bricketing process as raw material for FeMn using SAF.
The effect of variation of temperatur and roasting time results ratio of Mn/Fe optimum 6.11, on a non-magnetic particle size of 841-420 μm with a roasting temperature of 700 °C for 60 minutes. Roasting also cause new phase occurensces such as Hausmanite (Mn3O4), Manganosite (MnO), Fayalite (Fe2SiO4) and Phlogopite (KMg3(AlSi3O10(OH)2), due to the process of phase changes in manganese ore. Mineral mineral appeared on roasting with time variations 60 minutes, 90 minutes and 120 minutes, as well as appearing on the variation in temperatur of 500 °C, 700 °C and 900 °C.
On testing in the SAF used basicity based stoichiometri with a value of 1.17, 1.32, 1.15 and reference basicity 0.7 based on the Bobby et al, 2015 reserach. Influence of basicity resulted in an increase of weight of metal and decrease the weight of slag during processing in the SAF. In addition basicity stoichiometry produces only ferromangan with Mn = 35.47% and reference basicity 0.7 generate Ferromangan with Mn = 60%.
The results of this study showed that increasing the ratio of Mn/Fe using beneficiation could reach a ratio 6.11. While the process of making FeMn using low grade manganese ore at Submerged arc furnace can produce 60% Mn grade with controls on basicity to reduce the volume of slag, improve and raise the level of heavy metals Mn.
"
Depok: Fakultas Teknik Universitas Indonesia, 2016
T46231
UI - Tesis Membership  Universitas Indonesia Library
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Hendri Saputra
"[ABSTRAK
Potensi cadangan bijih mangan di Indonesia cukup besar, namun terdapat
di berbagai lokasi yang tersebar di seluruh Indonesia. Komoditi ini menjadi bahan
baku yang tidak tergantikan di industri baja dunia. Ferromangan (FeMn)
merupakan logam paduan dengan komposisi 75% Mangan (Mn) dan 25% besi (Fe)
yang umumnya digunakan pada proses peleburan besi/baja guna memperbaiki
sifak-sifat mekanik dari produk yang dihasilkan.
Penelitian ini dilakukan untuk mempelajari pengaruh proses pencanpuran
bijih Mn kadar rendah (LG) yang berasal dari Kab. Tanggamus, Lampung (16,3
%Mn-19,2 %Fe-20,2 %Si) dengan bijih Mn kadar menengah (MG) yang berasal
dari Jember, Jawa Timur (27,7 %Mn-4,4 %Fe-14,7%Si) sebagai bahan baku untuk
pembuatan logam FeMn dengan kandungan minimal sebesar 50 %Mn. Penelitian
ini dilakukan sebanyak 5 kali percobaan dengan variasi pada campuran bijih Mn
yaitu [1] 25 %LG+75 %MG, [2] 50 %LG+50 %MG, [3] 75 %LG+25 %MG, [4]
100 %LG, dan [5] 100 %MG. Bijih mangan diproses menggunakan Submerged Arc
Furnace (SAF) dengan input berupa bijih Mn sebagai bahan baku utama, kokas
sebagai reduktor, dan kapur sebagai aditif. Ketiga bahan baku tersebut dilebur
hingga mencapai temperatur 1500 oC. Untuk mengetahui kualitas bahan baku dan
produk FeMn yang dihasilkan, dilakukan analisa seperti XRF (X-Ray
Fluoroscence), XRD (X-Ray Diffraction), AAS (Atomic Absorbtion Spectrometry),
dan Proksimat.
Dari hasil penelitian didapatkan bahwa untuk percobaan [1] diperoleh
logam FeMn sebanyak 5,2 Kg dengan kadar 54,05 %Mn, percobaan [2] diperoleh
logam FeMn sebanyak 4,75 Kg dengan kadar 50,03 %Mn, percobaan [3] diperoleh
logam FeMn sebanyak 4,6 Kg dengan kadar 36,44 %Mn, percobaan [4] diperoleh
logam FeMn sebanyak 4,3 Kg dengan kadar 31,13 %Mn, dan percobaan [5]
diperoleh logam FeMn sebanyak 12,8 Kg dengan kadar 75,19 %Mn. Pengaruh dari
proses pencampuran (Mn-blend) dalam pembuatan ferromangan ini adalah
semakin banyak komposisi bijih Mn kadar menengah (MG) yang digunakan,
menyebabkan (a) semakin banyaknya kokas dan semakin berkurangnya kapur yang
dibutuhkan, (b) meningkatnya yield, jumlah produk, serta kandungan persentase
Mn dari FeMn yang dihasilkan, dan (c) semakin rendahnya konsumsi energi yang
dibutuhkan.
ABSTRACT
The potential reserve of manganese ore in Indonesia is very large, but it
was located in different locations spread throughout Indonesia. Manganese ore is
one of raw material in producing ferromanganese that is not replaceable in the
world steel industry. Ferromanganese (FeMn) is an alloying metal that contained
of 75% Manganese (Mn) and 25% Iron (Fe) which is generally used in the process
of iron/steel making to improve its mechanical properties.
In this experiment, ferromanganese production was conducted by blending
two kinds of manganese ore, that was low grade Mn ore (LG) which derived from
Tanggamus, Lampung (16,3 %Mn-19,2 %Fe-20,2 %Si) and medium grade Mn ore
(MG) which derived from Jember, East Java (27,7 %Mn-4,4 %Fe-14,7 %Si), to
obtain ferromanganese with a minimum content of 50 %Mn. The composition of
Mn-blend in this experiment was [1] 25 %LG+75 %MG, [2] 50 %LG+50 %MG,
[3] 75 %LG+25 %MG, [4] 100 %LG, and [5] 100 %MG. This mixed manganese
ore was processed by using Submerged Arc Furnace (SAF). Cokes and limestone
was added into the furnace as reductant and flux agent, respectively. Those raw
materials are smelted until 1500 °C. To determine the composition of raw materials
and the product of FeMn, analysis such as XRF (X-Ray Fluorescence), XRD (XRay
Diffraction), AAS (Atomic Absorption Spectrometry), and proximate have to be
done.
From each composition of Mn-blend above in this experiment, it was
obtained that [1] 5,2 Kg of FeMn with 54,05 %Mn, [2] 4,75 Kg of FeMn with 50,03
%Mn, [3] 4,6 Kg of FeMn with 36,44 %Mn, [4] 4,3 Kg of FeMn with 31,13 %Mn,
and [5] 12,8 Kg of FeMn with 75,19 %Mn. The effect of Mn-blend in this
ferromanganese production was by the increasing composition of the medium
grade manganese ore (MG) that will cause: (a) the increasing number of cokes and
the decreasing of limestone required, (b) the increasing of yield, the number of
products, and also the percentage of manganese content FeMn, and (c) the
decreasing of energy consumption required., The potential reserve of manganese ore in Indonesia is very large, but it
was located in different locations spread throughout Indonesia. Manganese ore is
one of raw material in producing ferromanganese that is not replaceable in the
world steel industry. Ferromanganese (FeMn) is an alloying metal that contained
of 75% Manganese (Mn) and 25% Iron (Fe) which is generally used in the process
of iron/steel making to improve its mechanical properties.
In this experiment, ferromanganese production was conducted by blending
two kinds of manganese ore, that was low grade Mn ore (LG) which derived from
Tanggamus, Lampung (16,3 %Mn-19,2 %Fe-20,2 %Si) and medium grade Mn ore
(MG) which derived from Jember, East Java (27,7 %Mn-4,4 %Fe-14,7 %Si), to
obtain ferromanganese with a minimum content of 50 %Mn. The composition of
Mn-blend in this experiment was [1] 25 %LG+75 %MG, [2] 50 %LG+50 %MG,
[3] 75 %LG+25 %MG, [4] 100 %LG, and [5] 100 %MG. This mixed manganese
ore was processed by using Submerged Arc Furnace (SAF). Cokes and limestone
was added into the furnace as reductant and flux agent, respectively. Those raw
materials are smelted until 1500 °C. To determine the composition of raw materials
and the product of FeMn, analysis such as XRF (X-Ray Fluorescence), XRD (XRay
Diffraction), AAS (Atomic Absorption Spectrometry), and proximate have to be
done.
From each composition of Mn-blend above in this experiment, it was
obtained that [1] 5,2 Kg of FeMn with 54,05 %Mn, [2] 4,75 Kg of FeMn with 50,03
%Mn, [3] 4,6 Kg of FeMn with 36,44 %Mn, [4] 4,3 Kg of FeMn with 31,13 %Mn,
and [5] 12,8 Kg of FeMn with 75,19 %Mn. The effect of Mn-blend in this
ferromanganese production was by the increasing composition of the medium
grade manganese ore (MG) that will cause: (a) the increasing number of cokes and
the decreasing of limestone required, (b) the increasing of yield, the number of
products, and also the percentage of manganese content FeMn, and (c) the
decreasing of energy consumption required.]"
Fakultas Teknik Universitas Indonesia, 2015
S62747
UI - Skripsi Membership  Universitas Indonesia Library
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Eka Bobby Saputra
"[ABSTRAK
Logam ferromangan adalah salah satu unsur paduan penting pada baja
untuk meningkatkan sifat mekanis, ketahanan aus, dan kekerasannya. Bentuk
ferromangan (FeMn) telah diatur dalam standard ASTM dengan kadar minimal
sebesar 75% Mangan (Mn). Tujuan penelitian ini adalah pembuatan logam FeMn
dengan kandungan minimal 60%Mn dari bijih mangan lokal dan mempelajari efek
dari basasitas terak yang dipengaruhi oleh penambahan kapur sebagai zat aditif
dalam proses pembuatan ferromangan terhadap jumlah produk ferromangan yang
dihasilkan dan konsumsi energi yang dibutuhkan dalam proses tersebut.
Dalam penelitian ini digunakan bijih mangan lokal kadar menengah dari
daerah Jember-Jawa Timur 39.38 Mn ? 2.89 Fe ? 26.58 SiO2 (Medium Grade Ore)
dengan teknologi Mini Sub-merged Arc Furnace (SAF) di UPT BPM LIPI,
Lampung. Setiap satu kali proses, digunakan 30 kg bijih mangan (Ø ±30mm), 7.5
kg kokas, dan jumlah batu kapur yang bervariasi, yaitu; 8, 10, 12, dan 14 kg.
Proses peleburan berlangsung pada temperatur 1200-1500 oC. Kemudian hasil
akan dianalisa dengan menggunakan XRF (X-Ray Fluoroscence), XRD (X-Ray
Diffraction), AAS (Atomic Absorbtion Spectrometry), dan Proksimat.
Hasil penelitian menunjukan bahwa dengan meningkatnya basasitas terak
(dari 0.32 hingga 0.76) akan meningkatkan jumlah produk ferromangan hingga 8.2
kg FeMn, kemudian memaksimalkan kadar % mangan yang tereduksi pada logam
hingga mencapai komposisi kimia yang optimal (78,13 Mn-12,65 Fe-8.93 Si),
menekan konsumsi energi hingga 9.8 kwh/kg ferromangan, menekan angka
konsumsi elektroda, dan menghasilkan prosentase efisiensi proses berupa % yield
yang cukup tinggi yakni sebesar 58.61%. Hasil lain yang menunjang proses
pengolahan ferromangan dengan meningkatnya hasil basasitas terak adalah
tercapainya suhu reaksi yang tinggi yakni sebesar 15940C sehingga membuat
reduksi oksida mangan pada terak menjadi mangan pada logam semakin baik,
kemudian jumlah terak juga dapat ditekan. Selanjutnya secara tinjauan aspek
ekonomi dari keempat kali proses penelitian, maka didapatkan hasil yang paling
menguntungkan sebesar Rp 5.731,-/proses.
ABSTRACT
Ferromanganese metal is an important alloying element in steel production
industry used to maximize its mechanical properties such as wear resistance and
hardness. The most common form of ferromanganese according to ASTM standard
contain min.75%Mn and max.25%Fe inside the product. The target of this research
is to obtain ferromanganese metal with min.60%Mn using medium grade
manganese ore (39.38 Mn ? 2.89 Fe ? 26.58 SiO2) from Jember district - East Java,
yet the effect of its slag basicity will also support the most optimum result. This kind
of basicity will determined by the amount of limestone as fluxing agent which added
to the furnace. Moreover, this study will focus to the effect of its slag basicity on the
number of ferromanganese product and the amoung of energy consumption.
This study was taking place at UPT BPM LIPI Lampung, Sumatera. Using
their Mini Sub-merged Arc Furnace (SAF) the process began without any
beneficiation processs for its raw material. Manganese ore Ø ±30mm, cokes, and
limestones were added at the same time to the SAF and melted at 1200-1450 oC.
Processes were repeated 4 times with each process using 30 kg manganese ore, 7.5
kg cokes, and limestones which varied from 8, 10, 12, and 14 kg. Validity of this
study supported by the chemical analysis which took place before and after
reduction process using some tools such as XRF (X-Ray Fluoroscence), XRD (XRay
Diffraction), AAS (Atomic Absorbtion Spectrometry), and Proxymate analysis.
The result of this research showed an increasing trend in product?s quality
as the slag basicity and the amount of limestone increased. As the slag basicity
increase, the number of ferromanganese metal products were also increased until
8.2 kg FeMn and the amount of manganese element in metal phase also showed the
most optimum chemical composition of ferromanganese metal (78,13 Mn-
12,65 Fe-8.93 Si). Furthermore, the energy consumption can be reduced until 9.8
kwh/kg FeMn as well as the electrodes consumption and also the efficiency
percentage or % yield process can be increased up to 58.61%. Other parameters
which used to support these 4-times-research plan was the temperature level which
turned out to be as high as 15940C and helped the reduction process of manganese
oxide into manganese metal became easier. Not only to obtain more manganese
content in metal phase, but also this level of reduction temperature can reduced the
amount of slag. Finally, in addition to support the optimum data, economic analysis
also showed that this composition was the most profitable process with Rp 5.731,-
/process as its profit., Ferromanganese metal is an important alloying element in steel production
industry used to maximize its mechanical properties such as wear resistance and
hardness. The most common form of ferromanganese according to ASTM standard
contain min.75%Mn and max.25%Fe inside the product. The target of this research
is to obtain ferromanganese metal with min.60%Mn using medium grade
manganese ore (39.38 Mn – 2.89 Fe – 26.58 SiO2) from Jember district - East Java,
yet the effect of its slag basicity will also support the most optimum result. This kind
of basicity will determined by the amount of limestone as fluxing agent which added
to the furnace. Moreover, this study will focus to the effect of its slag basicity on the
number of ferromanganese product and the amoung of energy consumption.
This study was taking place at UPT BPM LIPI Lampung, Sumatera. Using
their Mini Sub-merged Arc Furnace (SAF) the process began without any
beneficiation processs for its raw material. Manganese ore Ø ±30mm, cokes, and
limestones were added at the same time to the SAF and melted at 1200-1450 oC.
Processes were repeated 4 times with each process using 30 kg manganese ore, 7.5
kg cokes, and limestones which varied from 8, 10, 12, and 14 kg. Validity of this
study supported by the chemical analysis which took place before and after
reduction process using some tools such as XRF (X-Ray Fluoroscence), XRD (XRay
Diffraction), AAS (Atomic Absorbtion Spectrometry), and Proxymate analysis.
The result of this research showed an increasing trend in product’s quality
as the slag basicity and the amount of limestone increased. As the slag basicity
increase, the number of ferromanganese metal products were also increased until
8.2 kg FeMn and the amount of manganese element in metal phase also showed the
most optimum chemical composition of ferromanganese metal (78,13 Mn-
12,65 Fe-8.93 Si). Furthermore, the energy consumption can be reduced until 9.8
kwh/kg FeMn as well as the electrodes consumption and also the efficiency
percentage or % yield process can be increased up to 58.61%. Other parameters
which used to support these 4-times-research plan was the temperature level which
turned out to be as high as 15940C and helped the reduction process of manganese
oxide into manganese metal became easier. Not only to obtain more manganese
content in metal phase, but also this level of reduction temperature can reduced the
amount of slag. Finally, in addition to support the optimum data, economic analysis
also showed that this composition was the most profitable process with Rp 5.731,-
/process as its profit.]"
Fakultas Teknik Universitas Indonesia, 2015
S62268
UI - Skripsi Membership  Universitas Indonesia Library
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Achmad Rifki
"[Kurangnya penguasaan teknologi pengolahan bijih mangan menjadi ferromangan merupakan salah satu penyebab tingginya impor ferromangan yang dilakukan oleh industri baja nasional. Kualitas produk ferromangan dan juga pencapaian konsumsi energi listrik yang effisien per Kg ferromangan yang dihasilkan menjadi faktor penting pengembangan teknologi ini. Jumlah batubara sebagai reduktor merupakan salah satu parameter utama kesuksesan produksi yang nantinya akan dilihat berdasarkan kualitas FeMn (Kadar Mn hingga 75%) dan seberapa besar power consumption-nya. Pada penelitian ini akan dilakukan proses pembuatan ferromangan dari bahan baku bijih mangan local dengan menggunakan SAF (Submerged Arc Furnace). Variabel yang akan dipakai adalah jumlah batubara sebagai reduktor, yaitu 40.33%, 47%, 53.67%, dan 60.33%. Karakterisasi produk menggunakan XRF (input dan ouput produk), XRD (Mn Ore), dan Proksimat analisis (batubara).
Hasil penelitian menunjukan dengan kenaikan jumlah reduktor maka massa produk, kadar mangan, yield product, massa off gas, konsumsi energi, dan persentase fosfor dan sulfur akan meningkat pula. Jumlah produk ferromangan tertinggi didapat pada angka 9.1 kg dengan menggunakan batubara 53.67%. kadar Mn tertinggi didapat pada angka 72% dengan pemakaian batubara 53.67% dan kadar terkecil yaitu 63.12% dengan pemakaian batubara 40.33%. Off gass tertinggi pada angka 33.5 kg dengan pemakaian batubara 60.33% menunjukkan proses reduksi yang tidak optimal, dimana proses reduksi tidak berjalan sempurna. Energi yang paling tinggi di dapatkan pada berat batubara 40.33% yaitu 12.45 Kwh/Kg FeMn, sedangkan yang paling optimum dari segi energi, yaitu didapatkan pada berat batubara 47% dengan 7.56 Kwh/Kg FeMn. %P yang paling tinggi dengan pemakaian batubara 53.67% dengan hasil 0.74% fosfor. Sedangkan untuk %S yang paling tinggi dengan pemakaian batubara 16.1 Kg dengan hasil 0.9% sulfur. Batubara dengan persentase 47% merupakan yang paling optimum apabila dilihat dari aspek ekonomi, %P %S, konsumsi energi, dan kadar mangan.;Due to lack of knowledge and capability to develop new technology for reduction of ferromanganese metal, the number of imported ferromanganese are also increasing in Indonesia. This present study will carried out new perspective to produce ferromanganese metal from Indonesian local manganese ore itself to maintain the demand of ferromanganese product for local industries. The experiment will based on medium grade manganese ore from Jember, East Java ? Indonesia and using mini submerged arc furnace (SAF) as its technology to reduce manganese ore into ferromanganese metal. Influence of various number of coal as its reductor agent have been ninvestigated. The optimized parameter has been established to obtain maximum yield. The experiments with 30 kg of manganese ore, 12 kg of limestone, and various number of coal ranging from 40.33%, 47%, 53.67%, and 60.33% have been carried out. The efforts have also been made to reduce the electrical consumption and the cost of production by using coal instead of cokes.
The result showed that an increase in number of reductor increases the amount of product, manganese content, yield ratio, mass of offgas, energy consumption, phosphorus and sulfur content. Biggest number of ferromanganese which can be produced is 9.1 kg with 72% manganese content inside the metal from 53.67% coal and the smallest manganese content is 63.12%Mn from 40.33% coal. Biggest number of off gasses is 33.5 kg which came from 60.33% coal and this phenomena showed that reduction process is not efficient. Highest energy consumption came from 40.33% coal which is 12.45 kwh/kg FeMn product, and the most efficient energy is produced by 53.67% coal which is 7.56 kwh/kg FeMn product. Biggest phosphorus and sulfur content came from 53.67% coal which is 0.74%P and 0.9%S. As the last result, the most optimum research has been carried out by 47% of coal.;Due to lack of knowledge and capability to develop new technology for reduction of ferromanganese metal, the number of imported ferromanganese are also increasing in Indonesia. This present study will carried out new perspective to produce ferromanganese metal from Indonesian local manganese ore itself to maintain the demand of ferromanganese product for local industries. The experiment will based on medium grade manganese ore from Jember, East Java ? Indonesia and using mini submerged arc furnace (SAF) as its technology to reduce manganese ore into ferromanganese metal. Influence of various number of coal as its reductor agent have been ninvestigated. The optimized parameter has been established to obtain maximum yield. The experiments with 30 kg of manganese ore, 12 kg of limestone, and various number of coal ranging from 40.33%, 47%, 53.67%, and 60.33% have been carried out. The efforts have also been made to reduce the electrical consumption and the cost of production by using coal instead of cokes.
The result showed that an increase in number of reductor increases the amount of product, manganese content, yield ratio, mass of offgas, energy consumption, phosphorus and sulfur content. Biggest number of ferromanganese which can be produced is 9.1 kg with 72% manganese content inside the metal from 53.67% coal and the smallest manganese content is 63.12%Mn from 40.33% coal. Biggest number of off gasses is 33.5 kg which came from 60.33% coal and this phenomena showed that reduction process is not efficient. Highest energy consumption came from 40.33% coal which is 12.45 kwh/kg FeMn product, and the most efficient energy is produced by 53.67% coal which is 7.56 kwh/kg FeMn product. Biggest phosphorus and sulfur content came from 53.67% coal which is 0.74%P and 0.9%S. As the last result, the most optimum research has been carried out by 47% of coal., Due to lack of knowledge and capability to develop new technology for reduction of ferromanganese metal, the number of imported ferromanganese are also increasing in Indonesia. This present study will carried out new perspective to produce ferromanganese metal from Indonesian local manganese ore itself to maintain the demand of ferromanganese product for local industries. The experiment will based on medium grade manganese ore from Jember, East Java – Indonesia and using mini submerged arc furnace (SAF) as its technology to reduce manganese ore into ferromanganese metal. Influence of various number of coal as its reductor agent have been ninvestigated. The optimized parameter has been established to obtain maximum yield. The experiments with 30 kg of manganese ore, 12 kg of limestone, and various number of coal ranging from 40.33%, 47%, 53.67%, and 60.33% have been carried out. The efforts have also been made to reduce the electrical consumption and the cost of production by using coal instead of cokes.
The result showed that an increase in number of reductor increases the amount of product, manganese content, yield ratio, mass of offgas, energy consumption, phosphorus and sulfur content. Biggest number of ferromanganese which can be produced is 9.1 kg with 72% manganese content inside the metal from 53.67% coal and the smallest manganese content is 63.12%Mn from 40.33% coal. Biggest number of off gasses is 33.5 kg which came from 60.33% coal and this phenomena showed that reduction process is not efficient. Highest energy consumption came from 40.33% coal which is 12.45 kwh/kg FeMn product, and the most efficient energy is produced by 53.67% coal which is 7.56 kwh/kg FeMn product. Biggest phosphorus and sulfur content came from 53.67% coal which is 0.74%P and 0.9%S. As the last result, the most optimum research has been carried out by 47% of coal.]"
Fakultas Teknik Universitas Indonesia, 2015
S62561
UI - Skripsi Membership  Universitas Indonesia Library
cover
Alif Ardiansyah Putra
"[ABSTRAK
Mangan merupakan logam yang digunakan untuk berbagai macam kebutuhan seperti untuk campuran logam agar menghasilkan baja dalam industri baja. Kebutuhan bijih mangan juga meningkat seiring dengan peningkatan teknologi dan kebutuhan akan mangan tersebut. Pada penelitian ini akan dilakukan proses pembuatan ferromangan dari bahan baku bijih mangan lokal dengan menggunakan submerged arc furnace (SAF). Proses peleburan dilakukan dengan menggunakan 30kg bijih mangan, 12kg batu kapur, dan jumlah kokas serta batu bara yang bervariasi, yaitu 0%, 25%, 50%, 75%, dan 100%. Kemudian, analisa karaktrisasi akan dilakukan untuk mengetahui kualitas produk ferromangan yang dihasilkan, yaitu analisa XRF (X-Ray Fluoroscence), XRD (X-Ray Diffraction) untuk mengecek kadar mangan dan kadar slag, analisa masa selama proses produksi, dan analisa jumlah pemakaian energi selama proses produksi.
Hasil penelitian menunjukkan dengan peningkatan kadar kokas dibandingkan kadar batu bara dapat meningkatkan kualitas maupun kuantitas produk ferromangan. Dengan penggunaan 9.5kg (100%) coke akan menghasilkan massa/yield tertinggi yaitu 12.8kg / 96.24% karena kokas memiliki unsur yang lebih baik daripada batu bara sehingga proses reduksi dapat menjadi optimal. Selanjutnya, kandungan mangan pada produk ferromangan tertinggi saat penggunaan 9.5kg (100%) coke sebesar 75.19% Mn karena kokas memiliki kandungan unsur pengotor yang lebih sedikit dibandingkan dengan batu bara sehingga proses reduksi berlangsung dengan optimal. Kemudian, konsumsi energy terendah saat penggunaan 9.5kg (100%) coke sebesar 7.03KWh/kg karena kokas memiliki kandungan pengotor yang sedikit, salah satu contohnya volatile matter, jika kandungan unsur tersebut besar maka konsumsi energi akan bertambah. Sedangkan kandungan fosfor dan sulfur terendah pada produk ferromangan ketika penggunaan 9.5 kg (100%) coke, yaitu fosfor dibawah 0.001% dan sulfur 0.18%. Pengaruh kandungan tersebut berasal dari reduktor yang digunakan, kokas memiliki kandungan phosphorus dan sulphur yang lebih rendah jika dibandingkan dengan kokas. Phosphorus dapat membuat rapuh logam karena adanya perbedaan kekerasan, kekuatan, dan keuletannya. Sedangkan sulphur dapat membuat rapuh logam pada saat temperature tempa, sehingga kemampuan tempanya akan menurun. Selain itu berdasarkan aspek ekonomi, diperoleh hasil yang memilik keuntungan tertinggi sebesar Rp62,565 dengan penggunaanreduktor sebanyak 9.5kg (100%) coke dan 0kg (0%) coal.
ABSTRACT
Manganese mineral is one of the metal element which are used in common to produce alloy steel product. Manganese element is important to enhance steel properties such as wear resistance and hardness. Due to high demand of alloy steel, the production of ferromanganese products are also increase. This phenomena leaded to a large number of manganese ore supply. In this present study, the ferromanganese production will be conducted in mini submerged arc furnace (SAF) technology. The process began with 30 kg medium grade manganese ore from Jember, East Java-Indonesia, 12 kg limestone as its fluxing agent, and with the main variable of mixed reductor from 0%, 25%, 50%, and 100% of cokes and coal as its balance. Along the process, chemical analysis also conducted with some tools to obtain an accurate data of chemical compositions within the raw materials, slag, and ferromanganese product. These chemical analysis were conducted by XRF, XRD, and Proximate analysis. Furthermore, not only the chemical composition but also the number of electricity in each process were calculated to obtain the most efficient process.
The result of this research showed an increasing trend in ferromanganese quality and quantity with a large number of cokes. Instead of coal, cokes are more effective as a reductor agent in this process. This study showed that with 9.5 kg of cokes (100%) the reduction process of ferromanganese will produce 12.8 kg of ferromanganese metal, 75.19% of manganese content, 96.24% of yield ratio, and least number of energy consumption 7.03 kwh/kg ferromanganese product. One of the reasons to support this result is because cokes have lesser number of impurities than in coal such as volatile matter. The amount of phosphor and sulfur content in ferromanganese metal also can be reduced to < 0.001% P and 0.18% S by using 100% cokes as its reductor. These parameters are important because with small number of phosphor and sulfur content the metal will become tougher and hinder the negative effect of short red hardness in metal during further forming activity. The other reason to support the effectiveness of using 100% cokes as the reductor instead of mixing with coal is the amount of profit for each process which is turned to be the highest profit number compare to other mixing composition, it is Rp 62.565,-/process., Manganese mineral is one of the metal element which are used in common to produce alloy steel product. Manganese element is important to enhance steel properties such as wear resistance and hardness. Due to high demand of alloy steel, the production of ferromanganese products are also increase. This phenomena leaded to a large number of manganese ore supply. In this present study, the ferromanganese production will be conducted in mini submerged arc furnace (SAF) technology. The process began with 30 kg medium grade manganese ore from Jember, East Java-Indonesia, 12 kg limestone as its fluxing agent, and with the main variable of mixed reductor from 0%, 25%, 50%, and 100% of cokes and coal as its balance. Along the process, chemical analysis also conducted with some tools to obtain an accurate data of chemical compositions within the raw materials, slag, and ferromanganese product. These chemical analysis were conducted by XRF, XRD, and Proximate analysis. Furthermore, not only the chemical composition but also the number of electricity in each process were calculated to obtain the most efficient process.
The result of this research showed an increasing trend in ferromanganese quality and quantity with a large number of cokes. Instead of coal, cokes are more effective as a reductor agent in this process. This study showed that with 9.5 kg of cokes (100%) the reduction process of ferromanganese will produce 12.8 kg of ferromanganese metal, 75.19% of manganese content, 96.24% of yield ratio, and least number of energy consumption 7.03 kwh/kg ferromanganese product. One of the reasons to support this result is because cokes have lesser number of impurities than in coal such as volatile matter. The amount of phosphor and sulfur content in ferromanganese metal also can be reduced to < 0.001% P and 0.18% S by using 100% cokes as its reductor. These parameters are important because with small number of phosphor and sulfur content the metal will become tougher and hinder the negative effect of short red hardness in metal during further forming activity. The other reason to support the effectiveness of using 100% cokes as the reductor instead of mixing with coal is the amount of profit for each process which is turned to be the highest profit number compare to other mixing composition, it is Rp 62.565,-/process.]"
Fakultas Teknik Universitas Indonesia, 2015
S62267
UI - Skripsi Membership  Universitas Indonesia Library
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Robby Krisnaldo Elvin
"Mineral mangan merupakan salah satu mineral yang paling banyak ditemui di kerak bumi. Sebagian besar produksi mangan dan paduannya di dunia saat ini diserap oleh industri baja. Ferromangan merupakan salah satu logam paduan dengan kandungan mangan yang sangat tinggi, yaitu sekitar 65 - 90%. Sebanyak 90%, ferromangan digunakan untuk menambahkan unsur mangan kedalam material baja untuk memperbaiki sifat-sifat mekanik dari material baja, seperti kekuatan, hardenability, dan ketahanan terhadap aus. Penelitian ini bertujuan untuk mengetahui pengaruh penambahan kadar kokas terhadap keefisienan proses reduksi bijih mangan lokal kadar menengah menjadi produk ferromangan. Proses reduksi dilakukan pada tungku submerged arc furnace tiga fasa dengan kapasitas 100 Kg/Batch dilengkapi dengan tiga buah elektroda grafit. Setiap percobaan menggunakan 30 Kg bijih mangan lokal, 12 Kg limestone, dan kadar kokas yang bervariasi, yaitu 5,5 Kg (18,33%), 7,5 Kg (25,00%), 9,5 Kg (31,67%), dan 11,5 Kg (38,33%). Hasil penelitian menunjukkan bahwa kuantitas dan kualitas produk ferromangan yang dihasilkan meningkat seiring dengan bertambahnya kadar kokas yang digunakan. Dimana kandungan mangan pada ferromangan dan massa/yield produk ferromangan cenderung meningkat. Kandungan mangan pada produk ferromangan tertinggi sebesar 78% pada pengujian menggunakan kokas sebanyak 7,5 Kg (25,00%). Sedangkan massa produk ferromangan tertinggi terdapat pada pengujian dengan menggunakan kokas sebanyak 9,5 Kg (31,67%), yaitu 12,8 Kg. Dan pada penggunaan energi selama proses berlangsung cenderung menurun dengan penambahan kokas, dimana penggunaan energi terendah selama proses reduksi berlangsung pada pengujian menggunakan kokas sebanyak 9,5 Kg (31,67%) sebesar 7,03 KWh/Kg. Namun konsumsi elektroda cenderung meningkat. Sehingga konsumsi elektroda grafit terendah pada saat menggunakan kokas 5,5 Kg (18,33%), yaitu sebesar 0,75 Kg. Berdasarkan aspek ekonomi, pengujian dengan keuntungan tertinggi terdapat pada pengujian menggunakan kokas sebanyak 9,5 Kg (31,67%) yaitu sebesar Rp 62.565 pada tiap satu kali pengujian.

Manganese is one of the most common minerals in the earth’s crust.Manganese plays an important role in the development of various steel making processes and its continuing importance is indicated by the fact that about 90% of all manganese alloys consumed annually goes into steel production as an alloying element in the form of ferromanganese. Ferromanganese is one of the metal alloys with a high content of manganese, which is about 65 - 90%. Manganese has four functions to steel such as desulphurizing agent, deoxidation agent, enhancing hardness, and wear resistance. This research, studies have been made to obtain the most optimum raw material composition to produce ferromanganese metal based on local medium grade manganese ore with various amount of cokes as its main variable. The process is conducted four times by smelting manganese ore into ferromanganese metal in mini submerged arc furnace (SAF) technology using three graphite electrodes. The process begin with using 30 kg of medium grade manganese ore from Jember, East Jawa-Indonesia, 12 kg of limestone as its fluxing agent, and various number of cokes from 5,5 kg (18,33%), 7,5 kg (25%), 9,5 kg (31,67%), and 11,5 kg (38,33%). Influence of various amount of cokes being used in this study have been investigated. The experiment conducted by increasing number of cokes carried out good results. Higher consumption of cokes will produce bigger number of ferromanganese metal and also the manganese content inside it. The most optimum composition of cokes shown by this study is 9,5 kg (31,67%), producing the biggest number of product at 12,8 kg of ferromanganese and consuming the least energi at 7,03 kwh/kg FeMn. The other result also showed that adding 7,5 kg (25%) of cokes will produce 78% manganese content inside the metal which was the highest manganese content. However, with an increase of cokes, the electrode consumption will also increase. The experiment with 5,5 kg (18,33%) of cokes carried out the least electrodes consumption at 0,75 kg/process. Moreover, to support the optimum raw material composition, economic evaluation has been conducted. The biggest profit is Rp 62.565,-/process for 9,5 kg (31,67%) of cokes.
"
Depok: Fakultas Teknik Universitas Indonesia, 2015
S61950
UI - Skripsi Membership  Universitas Indonesia Library
cover
Yunita Sadeli
"Penelitian yang akan dikembangkan adalah material pelat bipolar polimer komposit berbasis karbon, terdiri dari epoksi resin dan hardener sebagai binder, sedangkan grafit, carbon black (CB) dan tabung nano berdinding banyak (multiwall carbon nanotube-MWCNT) sebagai penguat (reinforcement) dan pengisi (filler). Berbagai komposisi material serta variasi proses kompresi dilakukan untuk mendapatkan optimasi pelat bipolar yang memenuhi persyaratan, oleh karena itu penelitian ini dilakukan dalam beberapa tahapan. Pada tahapan awal penelitian, bertujuan untuk mengetahui apakah grafit limbah elektroda electric arc furnace (grafit EAF) dapat digunakan untuk menggantikan grafit sintetis sebagai reinforcement material dalam polimer karbon komposit. Pelat bipolar berbasis grafit EAF yang berukuran partikel < 44 µm dan pelat bipolar berbasis grafit sintetis berukuran partikel < 55 µm dicampur dengan carbon black (CB) pada interval komposisi dari (0; 2.5; 5; 7.5; 10; 12.5; 15; 17.5 dan 20) wt%. Proses kompresi dilakukan pada tekanan 30 MPa dan temperatur 70 0C. Sifat pelat bipolar dengan penguat (reinforcement) yang berasal dari grafit sintetis atau grafit EAF menunjukkan hasil yang relatif sama untuk ke empat jenis pengujian yaitu pengujian densitas, porositas, kekuatan fleksural dan konduktivitas listrik pada penambahan CB (5 dan 10) wt%. Hasil pengujian dengan penambahan polimer konduktif polianilin (PANI) pada rentang konsentrasi dari (0.027; 0.054; 0.081 dan 0.108) %wt memberikan konfirmasi dan justifikasi bahwa grafit EAF dapat digunakan sebagai reinforcement untuk menggantikan grafit sintetis. Penelitian pada tahapan lanjut hanya menggunakan grafit EAF dan CB yang berasal dari serabut kelapa hasil proses pirolisis pada temperatur 600 0C dalam lingkungan nitrogen. Variabel penelitian mencakup variasi tekanan dan temperatur kompresi, variasi ukuran partikel baik untuk grafit maupun CB. Kekuatan fleksural optimum dicapai pada tekanan kompresi 55 MPa dan temperatur kompresi 100 0C sebesar (48 ? 48.24) MPa, telah memenuhi persyaratan pelat bipolar DOE yaitu > 25 MPa. Nilai densitas seluruh hasil pengujian (1.69 ? 1.78) gr/cm3lebih kecil dari 5 gr/cm3, hal ini juga telah memenuhi persyaratan sebuah pelat bipolar yang ringan. Hasil pengujian untuk porositas berkisar antara (0.36-0.70) %. Pelat bipolar dengan komposisi CB 5 wt%, temperatur kompresi pada 100 0C serta tekanan kompresi pada 55 MPa memberikan hasil yang relatif lebih baik dibandingkan dengan komposisi CB 10 wt%. Penambahan MWCNT bertujuan untuk meningkatkan sifat mekanik dan listrik pada pelat bipolar yang dihasilkan dari penelitian sebelumnya. Nilai densitas terendah dan kekuatan fleksural tertinggi dihasilkan pada komposisi 90grafit EAF/5CB/5MWCNT yaitu sebesar 1.52 gr/cm3 untuk densitas dan 63.71 MPa untuk kekuatan fleksural. Nilai konduktivitas tertinggi dari seluruh tahapan penelitian diperoleh dari pelat bipolar dengan komposisi 95grafit EAF/2CB/3MWCNT yaitu sebesar 8.94 S/cm.

This research will examine the utilization of an alternative material to obtain bipolar plates that are light, affordable, and can be mass produced. The research that will be developed is to create carbon-based composite bipolar plate material consisting of epoxy resin and hardener as a binder, graphite, carbon black (CB) and multiwall carbon nano-tube (MWCNT) as a reinforcement or filler material. Various material compositions and variations made to get the compression molding process optimization of bipolar plates that meet requirements that can be obtained by several stages. We investigated whether graphite electrode waste from electric arc furnace (EAF) can subtitute graphite synthetic as a reinforcement material for polymer carbon composite. Bipolar plate based on graphite EAF has particle size < 44 micron, and bipolar plate based on graphite synthetic with particle size of < 55 micron mixing with carbon black (CB) from 0-20% w/w at intervals of 2.5% w/w. The materials are molded using compression hot press machine (30 MPa, 70oC). Samples are tested for: density, porosity, flexural, and electric conductivity, indicated the bipolar plate characteristics with graphite synthetic or graphite EAF showed the same results relatively. Further research showed that the characteristics of synthetic graphite-based bipolar plates and graphite EAF were influenced by the addition of conductive polymers such as polyaniline at interval concentration from 0,027 w/w; 0,054w/w; 0,081 w/w and 0,108 w/w. These results provide confirmation and justification that graphite is used subsequently derived from EAF graphite as reinforcement and the CB additions at (5 and 10) w/w used as a filler material bipolar plates. We then used graphite EAF and CB resulting from pyrolysis process of coconut husk at 600 0C for 10 hours in nitrogen environment. Research variable covered of variety of pressure and temperature compression, variety of particle sizes of graphite EAF or CB. Flexural strength was recorded to be optimum at 48.24 MPa (at 45 MPa, 100 0C), which fulfilled the requirement of bipolar plate > 25 MPa. Density test for all EAF graphite based bipolar plates less than 5 g/cm3. In addition, the porosity for all samples were under 2% (0.36 %-1.92%). Properties of bipolar plates with CB 5 w/w (at 55 MPa, 100 0C and pyrolysis temperature at 900 0C) showed relatively better results compared with CB 10 w/w. The effect of MWCNT improved mechanical and electrical properties. The lowest density value and the highest flexural strength achieved at composition of 90graphite EAF/5CB/5MWCNT of 1.53 g/cm3 for density and 63.71 MPa for flexural strength. The highest conductiviy value from of all research stages achieved from composition of 95graphite EAF/2CB/3MWCNT of 8.94 S.cm-1."
Depok: Fakultas Teknik Universitas Indonesia, 2013
D1420
UI - Disertasi Membership  Universitas Indonesia Library
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Satrio Amarela
"ABSTRAK
Sekitar 90% bijih mangan di dunia digunakan untuk pembuatan ferromangan dan
ferrosilicomangan sebagai material paduan dalam proses steel making. Penambahan
unsur mangan dalam wujud paduan ferromangan pada proses steel making mampu
meningkatkan kekerasan dan ketangguhan baja. Ferromangan diperoleh dari
pengolahan bijih mangan metallurgical grade dengan proses peleburan. Bijih mangan
kadar rendah, melalui penelitian sebelumnya oleh Hendri (2015) dan Noegroho (2016),
tidak ekonomis untuk dilebur menjadi ferromangan 􀁇􀁈􀁑􀁊􀁄􀁑􀀃􀀰􀁑􀀃􀂕􀀙􀀓􀀈􀀃􀁖􀁈􀁋􀁌􀁑􀁊􀁊􀁄􀀃􀁅􀁌􀁍􀁌􀁋􀀃
mangan kadar rendah harus dibenefisiasi terlebih dahulu untuk meningkatkan kadar
mangan dan rasio Mn/Fe dalam bijih.
Bijih mangan kadar rendah pada penelitian ini merupakan bijih mangan lokal asal
Lampung dan Jawa Timur. Benefisiasi dilakukan menggunakan teknik gravity
separation dan reduction roasting selama 30 menit menggunakan 20% batu bara
dilanjutkan magnetic separation pada medan magnet ±500 gauss. Bijih mangan
dihaluskan ke dalam ukuran -20+40, -40+60, dan -60+80 mesh dan temperatur
reduction roasting divariasikan pada 500oC, 700oC, dan 900oC. Pengujian XRD dan
XRF dilakukan dalam mengarakterisasi sampel awal dan hasil.
Rasio Mn/Fe dan kadar mangan pada bijih asal Lampung masing-masing
sebesar 0,90 dan 7,83% sementara pada bijih asal Jawa Timur masing-masing sebesar
1,356 dan 18,52%. Setelah dibenefisiasi, hasil terbaik dari proses gravity separation
pada bijih Lampung tercapai pada rasio Mn/Fe 0,95 dengan kadar Mn 9,4% pada
89,75% recovery berat sementara pada bijih Jawa Timur diperoleh pada rasio Mn/Fe
3,32 dengan kadar mangan 40,48% pada 2,09% recovery berat. Selanjutnya, hasil
terbaik dari reduction roasting dilanjutkan magnetic separation pada bijih Lampung
diperoleh pada rasio Mn/Fe 1,96 dan kadar mangan 6,81% pada 36 wt% recovery,
sementara pada bijih Jawa Timur, tercapai pada rasio Mn/Fe 3,99 dan kadar mangan
34,31% pada 44 wt% recovery.

ABSTRACT
About 90% of manganese ore is utilized for ferromanganese and
ferrosilicomanganese production as alloying metal in the steel making process. The
addition of manganese in the form of ferromanganese to the steel making process is
able to increase hardness and toughness of steel. Ferromanganese is obtained from the
metallurgical grade manganese ore processing through the smelting process. Low grade
manganese ore, according to the previous research from Hendri (2015) and Noegroho
(2016), was not economic for direct smelting to obtain ferromanganese with Mn 􀂕􀀙􀀓􀀈􀀑􀀃
Therefore, low grade manganese ore must be beneficiate first to enhance the
manganese grade and its ratio.
Low grade manganese ore in this research are a local ore from Lampung and
East Java. The steps on the beneficiation process are including gravity separation and
reduction roasting for 30 minutes using 20% of coal followed by magnetic separation
at the magnetic intensity of ±500 Gauss. The particle size was reduced into -20+40, -
40+60, and -60+80 mesh and the temperature of reduction roasting was varied at 500oC,
700oC, and 900oC. XRD and XRF testing was conducted for the characterization of ore
and the sample results.
Mn/Fe ratio and manganese content in Lampung ore is respectively 0.9 and
7.83%, while in East Java ore is respectively 1.356 and 18.52%. After beneficiation,
the best results from gravity separation of Lampung ore was obtained at 0.95 of Mn/Fe
ratio and 9.4% of manganese content at 89.75% of weight recovery, while in East Java
ore was obtained at 3.32 of Mn/Fe ratio and 40.48% of manganese content at 2.09% of
weight recovery. Then, the best results of reduction roasting followed by magnetic
separation of Lampung ore was obtained at 1.96 of Mn/Fe ratio and 6.81% of
manganese content at 36% of weight recovery, while in East Java ore was obtained at
3.99 of Mn/Fe ratio and 34.31% of manganese content at 44% weight recovery.
"
2016
S63231
UI - Skripsi Membership  Universitas Indonesia Library
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Kresna Bayu Erlangga
"Electric Arc Furnace (EAF) merupakan beban nonlinier yang bervariasi seiring waktu, sehingga dapat menyebabkan masalah pada kualitas sistem tenaga listrik, seperti overvoltage dan undervoltage. Salah satu cara untuk menjaga kestabilan tegangan adalah mengompensasi daya reaktif karena daya reaktif yang dikirimkan ke suatu sistem tenaga listrik akan memengaruhi tegangan di sisi penerima. Static Var Compensator (SVC) adalah salah satu kompensator daya reaktif yang akan memberikan atau menyerap daya reaktif, sehingga mempengaruhi tegangan dan faktor daya sistem. Untuk mengetahui pengaruh penggunaan SVC, evaluasi dilakukan dengan load flow analysis di Bus yang terhubung dengan masukan transformator electric arc furnace, yaitu Bus 9 dan 10. Berdasarkan simulasi, SVC sebesar 210 MVAR pada Bus 9 dan 25 MVAR pada Bus 10 dapat meningkatkan persentase kedua Bus, yaitu Bus 9 dari 96.605% menjadi 98.348% dan Bus 10 dari 94.166% menjadi 96.97%. Selain itu, SVC juga meningkatkan nilai faktor daya kedua Bus, yaitu Bus 9 dari 0.744 menjadi 0.952 dan Bus 10 dari 0.851 menjadi 0.952.

The Electric Arc Furnace (EAF) is a nonlinear load that varies over time, which can cause problems with the quality of the power system, such as overvoltage and undervoltage. One way to maintain voltage stability is by compensating for reactive power because the reactive power supplied to a power system will affect the voltage at the receiving end. The Static Var Compensator (SVC) is one of the reactive power compensators that will provide or absorb reactive power, thereby affecting the voltage and power factor of the system. To determine the effect of SVC usage, an evaluation is conducted using load flow analysis at the Bus connected to the input of the electric arc furnace transformer, which is Bus 9 and 10. Based on the simulation, an SVC of 210 MVAR at Bus 9 and 25 MVAR at Bus 10 can increase the percentages of both buses, with Bus 9 increasing from 96.605% to 98.348% and Bus 10 increasing from 94.166% to 96.97%. Additionally, the SVC also increases the power factor values of both buses, with Bus 9 increasing from 0.744 to 0.952 and Bus 10 increasing from 0.851 to 0.952."
Depok: Fakultas Teknik Universitas Indonesia, 2024
S-pdf
UI - Skripsi Membership  Universitas Indonesia Library
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Wahyu Firmansyah
"Pada penelitian ini telah dilakukan pengolahan skala kecil pasir besi menjadi ingot besi dengan proses reduksi langsung menggunakan electric muffle furnace pada suhu 1350oC dengan variasi waktu pembakaran 5, 10, 15 dan 20 menit. Komposisi pellet yang digunakan adalah pasir besi : grafit : kapur : bentonit berturut-turut 74:20:5:1 wt %. Dengan komposisi pellet yang sama dilakukan penelitian dalam skala lebih besar dan digunakan electric arc furnace sebagai alat pembakaran. Telah didapatkan hasil dari penelitian ini ingot besi berupa pig iron dengan kandungan besi 96,58 % dan karbon 3,40 %. Persen metalisasi yang diperoleh adalah 49,15 %. Pada slag masih terdapat besi dalam bentuk senyawa Fe2TiO4 dan FeO, yang membuktikan bahwa proses reduksi belum berjalan sempurna.

In this experiment has been done laboratory scale processing of iron sand to be iron igot by direct reduction using electric muffle furnace at 1350oC by variying of burning time 5, 10, 15, and 20 minutes. The pellet was constituted by iron sand, graphite, limestone, and bentonite with composition of 74:20:5:1 wt % respectively. Using the similar composition, the experiment with larger scale has been conducted using electric arc furnace as a burning apparatus. From the experiments, iron ingot in the form of pig iron with iron content of 96,58 % and carbon content of 3,40 % has been yielded. The metallization process yielded 49,15 %. In the slag, there are still remain iron in the form of Fe2TiO4 and FeO compounds, which has proved that reduction process was still not conducted perfectly."
Depok: Fakultas Matematika dan Ilmu Pengetahuan Alam Universitas Indonesia, 2009
T29080
UI - Tesis Open  Universitas Indonesia Library
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